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MLA 150 Maskless Aligner - Heidelberg Instruments

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MLA 150 Maskless Aligner - Heidelberg Instruments

The MLA 150 is a new generation maskless lithography machine, directly projecting digital designs through a spatial light modulator (SLM). The global layer 2 alignment accuracy reaches 500 nm, with a writing speed of up to 1400 mm²/min. Ideal for rapid prototyping, low to medium volume production, and R&D in MEMS, micro-optics, and sensors.

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  • Field of Study
  • Brand - Heidelberg
Heidelberg
Heidelberg

The world's number 1 manufacturer of maskless lithography products (Markless Lithography) for R&D and production

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Main features


  • Maskless Aligner – projects directly from digital data via SLM, no chrome mask needed, shortens manufacturing cycle
  • Raster Scan – direct light modulation, optimizes blank areas, two-dimensional writing process
  • High alignment accuracy – global alignment and field-by-field alignment
  • Two simultaneous wavelengths – 405 nm (8 W) and 375 nm (2.8 W) lasers can be installed at the same time, compatible with all broadband optical barriers and SU-8
  • Draw Mode – directly add details (labels, markers, electrical connections) to camera images, no CAD file needed
  • Superior flexibility – substrates from 3×3 mm² to 9″×9″, thickness 0–12 mm, chuck options for thin/curved substrates. 

Detailed description


Technology & principles

The MLA 150 uses a 2D spatial light modulator (SLM) to project design data directly onto the optical barrier-coated substrate. The Raster Scan writing strategy with an XY table, direct light modulation, optimizes blank areas and two-dimensional writing ensures speed and quality.

Limitations of traditional lithography

  • Laboratories need a reliable system that is easy to operate and has low maintenance.
  • Alignment between layers for complex structures requires high precision.
  • Combining different lithography technologies (e-beam, t-SPL) in the same process faces alignment challenges.

Advantages of the MLA 150 maskless lithography system

  • Designed with a long-lasting laser source, low operating costs.
  • Precise alignment of 250 nm locally, 500 nm globally, rotation/offset/stretching/cutting compensation, supports mix-and-match with other tools.
  • The system allows cross-alignment between e-beam, t-SPL, and laser lithography, easily integrating multiple devices.

Integration & expansion

Integrated software: exposure wizard, optical barrier database, automatic labeling/serial number, tracking substrate history

Detailed specifications


Specifications

Value (Write Mode I)

Value (Write Mode II)

Minimum lines & spaces

0.8 μm (optional 0.45 μm)

1.2 μm

Layer 2 global alignment

500 nm

500 nm

Layer 2 local alignment

250 nm

250 nm

Back alignment

1000 nm

1000 nm

Maximum exposure area

150 × 150 mm² (optional 200 × 200 mm²)


Substrate size

3×3 mm² to 9″×9″


Substrate thickness

0 – 12 mm


Light source

Laser diode: 405 nm (8 W), 375 nm (2.8 W), or both


Auto focus

Gas or optical sensor, compensation range 180 μm


Grayscale

128 gray levels


Temperature stability of the environmental chamber

±0.1 °C



Field of Study Materials Sciences or Semiconductor Technology or Quantum Technology
Brand Heidelberg
Heidelberg-Instruments-MLA150-Datasheet.pdf
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MLA 150 Maskless Aligner - Heidelberg Instruments
MLA 150 Maskless Aligner - Heidelberg Instruments
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