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Ball-Wedge Bonder F&S Bondtec 5610i

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Ball-Wedge Bonder F&S Bondtec 5610i

The F&S BONDTEC 5610i is a groundbreaking semi-automatic Gold Ball wire bonder fully controlled via PC, bridging the gap between manual and automatic equipment. The system delivers an ultra-high placement accuracy of ±5 µm @ 3 Sigma, an impressive speed of 2 to 3 seconds per wire, and the flexibility to swap bond heads within just 3 minutes. Featuring two versatile operating modes (Single Bond and Multi Wire), the equipment offers outstanding optimization for advanced microcircuit bonding and die repair tasks, while seamlessly converting into a pull/shear tester.

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  • Field of Study
  • Brand - F&S BONTEC
F&S BONTEC
F&S BONTEC

A multi-functional wire bonding machine manufacturer, allowing bonding and testing on the same machine

Main features


Fully PC controlled: Allows unlimited programming of welds and bumps, easily operated automatically through a targeted camera system.

Position accuracy ±5 µm @ 3 Sigma: Ensures thin welds achieve extremely high and uniform accuracy.

Welding speed 2–3 seconds/wire: Enhances performance and optimizes sample processing time.

Quick soldering tip replacement in 3 minutes: Allows flexible switching between thin wire welding, thick wire welding, or tensile/shear testing.

Two operating modes (Single wire and Multi wire): Flexibly meets the needs of manual repair of individual welds to automated mass welding of microchip.

Integrated temperature controller (0–250°C): Supports precise temperature control of the sample placement table, enhancing wire bond quality.

Diverse sample clamping system (Vacuum/Mechanical): Helps securely fix various types of components and sample sizes up to 4 × 4 inches.

Detailed description


F&S BONDTEC 5610i is a groundbreaking semi-automatic gold ball wire bonding machine, fully controlled by a PC, which helps blur the line between manual and automatic equipment.

Digital control: The machine operates through a dual-core PC system running Windows, allowing unlimited programming of welds and bumps.

Semiautomatic mechanism: The user identifies the programmed adjustment points through the targeting camera system (crosshair), and then the machine will automatically perform the welds.

Flexible ultrasonic system: Uses a standard frequency generator of 67 kHz, with an upgrade option to higher frequency ranges of 120, 130, or 140 kHz to optimize wire bond quality.

Technology gap: Manual machines are time-consuming, and fully automatic machines are too expensive. The 5610i addresses this issue by filling the gap with a cost-optimized semi-automatic solution.

Wiring errors in micro soldering: Hand operation can easily damage small components. The machine completely overcomes this issue thanks to its extremely high positional accuracy of ±5 µm (3 Sigma) and the ability to store loop shapes in a library for precise reuse.

Device changeover time: Changing the machine configuration for different types of wires is often very complex. The 5610i addresses this by reducing the setup time to just about 3 minutes.

Integration & Expansion capabilities

Multitasking on a platform: Just change the bonding head and load the corresponding software, the machine can switch from Gold Ball-Bonder to thin wire/thick wire bonding machine (Thin Wire Wedge Wedge/Heavy Wire) or pull/shear testing machine (Pull/Shear Tester).

Integrated hardware: Supports Ethernet, USB 2.0/3.0 connections, color GigE-CMOS camera, and integrated temperature controller from 0–250°C right on the machine.

Expand the workholder: Compatible with various sample clamping systems up to 4 × 4 inches, including vacuum clamps, mechanical clamps, or specialized clamps for TO components.

Detailed specifications


SpecificationValue
Wire typeGold wire 12.5–50 µm on 2’’ spool
Bonding headBall-Wedge for gold wire
Standard capillaryLength 16 mm (optional 19 mm)
Ultrasonic generatorF&S 67 kHz (optional 120 / 130 / 140 kHz)
Working area X/Y100 × 100 mm
Step resolution1 µm (programmable)
Z-axis travel60 mm (programmable)
PC systemDual-core PC running Windows
ConnectionsEthernet, USB 2.0/3.0
Display22” color LCD
CameraColor GigE-CMOS camera
Network connectionSupports program storage and management
SoftwareSupports single bond to complex programs; stores wire loop shapes in library; optional automatic pattern recognition
Positioning accuracy±5 µm @ 3 sigma (including tool/wireless, based on F&S standard)
Repeatability±3 µm @ 3 sigma (including tools / wireless, on F&S standard background)
Winding height accuracy±5 µm @ 3 sigma (25 µm aluminum wire, F&S standard background)
Speed1 wire / 2–3 seconds
Vacuum suction tubeØ 6 mm standard
Heating controllerIntegrated in the machine, 0–250°C

Additional parameters


Dimensions (L × W × H): 70 × 65 × 70 cm.

Weight: ~75 kg.

Power supply: 100–240 VAC, single phase, 50/60 Hz, maximum 500 VA.

Field of Study Materials Sciences or Semiconductor Technology
Brand F&S BONTEC
DataSheet_5610i_EN.pdf
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Ball-Wedge Bonder F&S Bondtec 5610i
Ball-Wedge Bonder F&S Bondtec 5610i
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