Main features
Integrated with various testing heads: Helps flexibly meet all requirements for tensile and shear force testing from micro to large loads.
Large machine table travel: Helps expand the range of automatic testing over large areas such as battery or solar applications.
Flexible interchangeable testing heads: Allows for quick force range switching to perform various tensile and shear tests.
Measurement accuracy of 0.25% of maximum value: Ensures superior accurate testing results with high reliability.
PC-controlled system with SQL storage: Helps automate the testing process from available programs and perform in-depth statistical analysis such as mean, CPK.
Advanced Force/Time graph measurement feature: Provides additional detailed analytical data about the quality of the tested weld.
Supports multi-format data export (SQL, CSV, HTML): Easily extract reports or transfer data to other database formats for later analysis.
Optional measurement value feedback mechanism: Allows sending measurement data back to the chip-mounted machine and wire welding machine to optimize operational parameters.
Detailed description
Technology & Operating Principles
Automatic operation via PC: The machine is fully controlled by a dual-core PC system, allowing for automated testing of an unlimited number of welds from pre-stored programs.
Large area testing: The system features a machine table with a very large travel range (X = 700mm, Y = 480 mm, Z = 100mm) with a resolution of 1μm and a repeatability of 5μm, allowing for flexible movement to scan the entire surface of the sample.
Accurate measurement mechanism: Utilizes load sensors capable of thermal compensation with calibration data stored directly in the measuring head, ensuring extremely high accuracy of up to 0.25% of the maximum value.
Solving the problem
Limitations of inspection area: Conventional testing machines struggle to handle large circuit boards. 8600C effectively addresses this with its wide travel space, perfectly meeting the needs for large-scale applications such as battery or solar energy testing.
Lack of evaluation data: Displaying only the maximum destructive force is insufficient for in-depth analysis of failure causes. The machine compensates with advanced measurement features, providing a complete Force/Time graph to better understand the quality of the weld.
Repetitive manual operations: Manual alignment on hybrid components or chip-on-board (COB) is very time-consuming. The machine resolves this by automatically repeating measurements through programmed movement of the measuring head combined with a Pattern Recognition Unit (PRU).
Integration & Expansion capabilities
Quick swap test head system: The machine uses flexible exchangeable measurement cartridges, allowing for quick switching between force ranges and measurement methods, including pull test heads (Pullheads: 100 cN, 1000 cN, 5000 cN) and shear test heads (Shearheads: 500 cN, 5000 cN).
SQL data analysis and synchronization: Integration of an in-depth SQL database for automatic statistical analysis (mean, standard deviation, trends, cpk) and support for exporting multi-format reports such as SQL, CSV, HTML.
Expand network connectivity: The device features a GigE-CCD color camera, comprehensive network connectivity via TCP/IP server, while also supporting the option to feedback measurement values back to the die bonder and wire bonder to optimize specifications.